Automatic Generator Armature Motor Rotor Balancing Machine with
1. there are 5 working stations
2. double cutter, equipped with production line.
3. Cutting depth and length can be controlled.
4. High efficiency and precision.
5. PLC controlled, all the data can be set on the touch screen.
6. Mechanical arm
For this type of Five station Armature Balancing Machine, armature
does not need to mark, directly put on the conveyor, there are 5
working stations: loading and unloading station, initial measuring
station, left side cutting station, right side cutting station and
remeasuring station. High efficiency and precision.PLC controlled, all the data can be set on the touch screen.
Machine consist by idle station (station0), initial test station
(station1), commutator end processing work bench (station 2), shaft
end processing work bench (station3) and retest station (station 4)
such five station in total. Besides, it is also include five
machine hands,transportation line,drilling main shaft and dividing
Five-station generator auto-balancing machine
Servo motor: Mitsubishi
LCD touch screen: KEYENCE
Control PLC: KEYENCE KV-3000
Stepping motor: Oriental Motor
Stack height: 30-100mm
Armature diameter: Φ80~115
Better than the national standard for Grade 6.3
(length x width x height)
2200 x 1700 x 1800 mm
The procedure of single circle runs as following:
Transportation line take generator armature to idle station
Machine hands transport it from idle to initial test station
(station 1) to measuring original unbalance mass, positioning the
right place and depth before process.
Machine hands move armature to next station (station 2) in order to
process imbalance amount of commutator end.
Machine hands move generator armature to next station (station 3)
in order to process imbalance amount of shaft end. Before that,
machine hand will turn 180 degrees of armature to lead shaft end
Machine hands move product to retest station (station 4), measuring
the permissible residual unbalance. Before that, machine hand will
turn 180 degrees of armature to lead shaft end inner towards.
Machine hands move product back to original station (station 0),
while the armature is qualified after test, machine will pick up
next one from idle station to start another round processing, good
one will come back to transportation line. If the result is not
within permissible residual unbalance, system command the machine
come back to the first stage and restart a copy. There are five
stations in this machine, so it is possible to process five pieces
in the mean time.
Production Cycle time:
The way of process is radial drilling method, use F6~ 8 driller;
the cycle time 25 to 30 seconds per unit in condition of initial
unbalance amount within 300gmm.